A supplemental tooling catalog for advanced metalworking environments, from standard production machining challenges to extreme precision and complex applications, these superior products deliver lower costs through higher efficiency.
SUPPLEMENTAL PRODUCTS HIGH PERFORMANCE TOOLING SOLUTIONS 2018-2019
2
HYDRAULIC CHUCKS ULTRA PRECISION SUPER SLIM
4-6
4 5 6
SUPER SLIM
SWISS-TYPE AUTOMATIC LATHES
ACCESSORIES
7-9
MEGA MICRO COOLANT NUT MEGA MICRO SEAL NUT
7 7 7
MEGA MICRO NUT ERC COLLET SETS
8-9
COLLET CHUCKS
10-11
MEGA MICRO CHUCK, BIG CAPTO TOOLING, C4 MEGA NEW BABY CHUCK, BIG CAPTO TOOLING, C4
10 10 11
MEGA E CHUCK, BIG CAPTO TOOLING, C4
MILLING CHUCKS
11
MEGA DOUBLE POWER CHUCK, BIG CAPTO TOOLING, C4
11
MODULAR HOLDERS
12
CKB SHANK, BIG CAPTO TOOLING, C4
12
TURNING TOOLS
13-15
INTEGRAL MODEL, BIG CAPTO TOOLING, C4 SQUARE HOLDER, BIG CAPTO TOOLING, C4 BORING BAR HOLDER, BIG CAPTO TOOLING, C4
13 14 15
BASIC ARBORS
16
SMART DAMPER TURNING
16
FINE BORING HEADS SMART DAMPER BORING
17-18
17 18
CARBIDE CYLINDRICAL INSERT HOLDER
CHAMFER MILLS
19-23
C-CUTTER MINI
19-22
C-CENTERING CUTTER
23
3
HYDRAULIC CHUCKS
ULTRA PRECISION SUPER SLIM CLAMPING RANGE: ø3-6mm Ultimate HYDRAULIC CHUCK with precision. Runout accuracy of 1 micron at 4xD.
NEW SIZES
MAX 60,000 RPM
COOLANT
THROUGH
ULTRA PRECISION 1μm
H Max
H Max
Min. Clamping Length E
Min. Clamping Length E
Coolant Pipe (Optional)
L 1
L 1
L
Fig. 1
Fig. 2
L
Catalog Number
H Max
Max RPM
Weight (lbs.)
Fig.
ød
øD
øD 1
L
L 1
E
ʿ
3mm
HSK-E25-HDC3S-40UP
.86
NEW
-HDC3.175S-40UP
.125
.79
1.58
1.06
6º
.63
.551
60,000
.2
1
-HDC4S-40UP -HDC6S-45UP
4mm 6mm 3mm
.83
NEW
.91
1.77
1.22
8º
.83
1.02
HSK-E32-HDC3S-52UP
.63
.125
-HDC3.175S-52UP
NEW
1.10
2.05
.59
1
.551
1.02
6º
45,000
.4
-HDC4S-52UP -HDC6S-57UP
4mm 6mm 3mm
.75 .98
2.24
.87
1.30
HSK-E40-HDC3S-55UP
NEW
.63
-HDC3.175S-55UP
.125
NEW
1.54
2.17
1.14
40,000
.7
2
.551
1.30
6º
-HDC4S-55UP -HDC6S-60UP
4mm 6mm
NEW NEW
.75 .98
2.36
1.34
1.57
• Coolant pipe must be ordered separately • Adjusting screws cannot be used
Use only cutting tools that have a shank tolerance of h6. Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Roughing end mills are not recommended for use with Hydraulic Chucks. Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E.” ! CAUTION
4
HYDRAULIC CHUCKS
SUPER SLIM CLAMPING RANGE: ø3-12mm Small design for micro machining.
NEW SIZES
MAX 60,000 RPM
COOLANT
THROUGH
H Max
Coolant Pipe (Optional)
H Max
Min Clamping Length E
Min Clamping Length E
L 1
L 1
L
L
Coolant Pipe (Optional) Fig. 1
Fig. 2
H Max
Min Clamping Length E
Use only cutting tools that have a shank tolerance of h6. Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Roughing end mills are not recommended for use with Hydraulic Chucks. Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E.” ! CAUTION
L 1
L 2
L
Fig. 3
Catalog Number
H Max
Max RPM
Weight (lbs.)
Fig.
ød
øD øD 1
øD 2
L
L 1
L 2
E
ʿ
3mm
HSK-E25-HDC3S-40
.86
.125
-HDC3.175S-40
.79
1.575 1.06
6º
.63
NEW
1
.551
—
—
60,000
.2
-HDC4S-40 -HDC6S-45
4mm 6mm 3mm
.83
NEW
.91
1.77 1.22
8º
.83
1.02
HSK-E32-HDC3S-52
.63
NEW
-HDC3.175S-52
.125
2.05 1.14
1.10
1
.551 1.02
—
— 6º
45,000
.4
-HDC4S-52 -HDC6S-57
4mm 6mm 3mm
.75 .98
2.24 1.34
1.30
HSK-E40-HDC3S-55
.63
-HDC3.175S-55
.125
1.54
2.17 1.14
NEW
40,000
.7
2
.551 1.30
—
— 6º
-HDC4S-55 -HDC6S-60
4mm 6mm 4mm 6mm 8mm
.75 .98 .75 .98
2.36 1.34
1.57
HSK-E50-HDC4S-120
NEW NEW NEW
3.94
.551
.94
1.85
-HDC6S-120 -HDC8S-120 -HDC10S-120 -HDC12S-120
30,000
2.0
1.57 4.72
3.66
6º
.669 1.10 .748 1.18 .827 1.26
1.22 1.30 1.42
3
1.89
10mm 12mm
3.35
NEW NEW
1.93
• HSK-E25/32 does not have coolant-through hole • Coolant pipe must be ordered separately • Adjusting screws cannot be used
5
HYDRAULIC CHUCKS
HYDRAULIC CHUCK FOR SWISS-TYPE AUTOMATIC LATHES CLAMPING RANGE: ø3-12mm High-precision cutting with HYDRAULIC CHUCK is achieved on an automatic lathe.
NEW
COOLANT
H
THROUGH
E
G
Rc(PT)1/8
L 1
A
L
W
Catalog Number
Weight (lbs.)
ød
øDs
L
L 1
A
B 1
B 2
W
H
E
G
NEW
SL19.05-HDC3-60*
.4 .4 .4 .4 .4 .4 .4 .5 .5 .5 .5 .6 .6 .6 .6 .5 .7 .7 .7 .7 .6 .6 .8 .8 .8 .8 .7 .7
3mm
.787-1.26
.63
NEW
.125
-HDC3.175-60*
HDA4-05015W
NEW
4mm .1875 6mm
-HDC4-60
.905-1.26
.75
.91
-HDC4.7625-60
.750
2.36 1.18 .59
.62
.87
NEW
NEW
-HDC6-60
1.22-1.89
.98
NBA6B
NEW
.250
-HDC6.35-60
-HDC8-60
NEW
8mm 3mm 4mm 6mm 8mm 3mm 4mm 6mm 8mm
.95
2.56
1.22
—
.787-1.26 .905-1.26 1.22-1.89
.63 .75 .98
SL20-HDC3-70*
NEW
HDA4-05015W
-HDC4-70 -HDC6-70
.91
NEW NEW
.787
2.75 1.18 .59
.62
.90
NBA6B
.95
2.95
1.22
—
NEW
-HDC8-70
.787-1.26 .905-1.26 1.22-1.89
.63 .75 .98
SL22-HDC3-70*
NEW
HDA4-05015W
NEW
-HDC4-70 -HDC6-70
.91
.62
.866
2.75 1.18 .59
.98
NBA6B
NEW
.95
2.95 2.76
1.22 1.30
NEW
-HDC8-70
—
10mm
1.06 16.8
NEW
-HDC10-70
3mm 4mm 6mm 8mm
.787-1.26 .905-1.26 1.22-1.89
.63 .75 .98
SL25-HDC3-65*
NEW
.91
.55
HDA4-05015W
NEW NEW
-HDC4-65 -HDC6-65
.91 .95
.59 .63
NBA6B
.984
2.56 1.57 .59
1.10
2.76
1.22 1.30 1.42
NEW
-HDC8-65
NEW NEW NEW
10mm 12mm
1.06 .67
—
-HDC10-65 -HDC12-65
2.56
28
.71
3mm 4mm 6mm 8mm
.787-1.26 .905-1.26 1.22-1.89
.63 .75 .98
SL25.4-HDC3-80*
.91
.55
HDA4-05015W
-HDC4-80 -HDC6-80
NEW NEW
.91 .95
.59 .63
NBA6B
1.000 3.15 1.57 .59
1.10
NEW
3.35
1.22 1.30 1.42
-HDC8-80
NEW NEW
10mm 12mm
1.06 .67 1.10 .71
—
-HDC10-80 -HDC12-80
3.15
Use only cutting tools that have a shank tolerance of h6. Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E.” ! CAUTION • Adjusting screws cannot be used with models marked • Adjusting screw is adjustable both from the head and shank ends • “E” is the min. clamping length • “G” is the adjusting screw (optional) • “H” indicates the adjustment length with an adjusting screw • “H” at HDC8/10/12 is the max. tool shank length can be inserted for these models • L 1 is the minimum length, in case of shortening the shank • In case of * marked model numbers, some coolant liquid comes out from the inner slots in case of the coolant through application.
6
NUTS
MEGA MICRO COOLANT NUT (PAT. PENDING ) For MEGA MICRO CHUCK 6S provides a more efficient coolant supply for micro cutting tools. Ideal design for high-speed micro machining up to ø6mm.
NEW
L 1
20,000 rpm/1.5MPa
L
MEGA 6S
Catalog Number
ød
øD
L
L 1
NEW NEW NEW NEW NEW
MGN6S-2J
2mm 3mm 4mm 5mm 6mm
.75 (19mm)
.14 (3.5mm)
-3J -4J -5J -6J
Up to 35% higher tool lifetime compared to standard nut.
.55 (14mm)
.67 (17mm)
.06 (1.5mm)
MEGA MICRO SEAL NUT
L 1
Seal
L
MEGA 6S
MEGA 8S
Catalog Number
Catalog Number
ød
øD
L
L 1
ød
øD
L
L 1
MGN6S-PS3
3mm
MGN8S-PS3
3mm 4mm 5mm 6mm 7mm 8mm
-PS3.175
.125
-PS4 -PS5 -PS6 -PS7 -PS8
.55 (14mm)
.75 (19mm)
.14 (3.5mm)
-PS4 -PS5 -PS6
4mm 5mm 6mm
.71 (18mm)
.80 (20.2mm)
.14 (3.5mm)
MEGA MICRO NUT
L
Catalog Number MGN3S MGN4S MGN6S MGN8S
Body Type
øD
L
.39 (10mm) .47 (12mm) .55 (14mm) .71 (18mm)
.51 (13mm) .57 (14.5mm) .67 (17mm) .73 (18.5mm)
MEGA3S MEGA4S MEGA6S MEGA8S
7
COLLETS
ERC COLLET SET Each ERC collet is inspected twice (0º and 180º) at 4 times diameter to guarantee the runout accuracy. The “AA grade” is marked on only those collets that pass the inspection process for accuracy. The ERC COLLET SET contains all the common collets to cover entire clamping range.
NEW
Guaranteed Max Runout
8º
AT COLLET NOSE 3μm at end of test bar 1 μm
.00004"
.00012"
4d
All BIG Collets are AA Grade and inspected twice for accuracy
B
MEGA ER16
SET CONTENTS
Number of Collets
Clamping Range ød .108-.118 .148-.157 .217-.236 .295-.315 .376-.394
Catalog Number
Case Size (LxWxH)
Catalog Number
Corresponding Chuck Model
ERC16-3AA
7.87 x 6.69 x 1.97 (200mm x 170mm x 50mm)
NEW
SERC16AA-10
10
MEGAER16
-4AA -6AA -8AA
Conventional DIN collets have a clamping range of 1mm/ø. Never use ERC collets for more than .020/ø (.5mm/ø) below nominal size. To maintain the accuracy of the tool assembly, do not use collets and nuts manufactured by another company with the chuck body of BIG’s MEGA ER GRIP. We cannot guarantee the accuracy statement for our collets if they are assembled on the chuck body of another manufacturer. ! CAUTION • BIG’s ERC collets have a maximum clamping capacity of .020/ø (.5mm/ø) • To obtain the best runout accuracy and rigidity, ERC collets for smaller tools have a reduced clamping range • For best results, users should avoid clamping tools with shank diameters less than the recommended clamping range • Provided with a polypropylene case
-10AA
ERC16-1/8EAA
.125 .188 .250 .312
-3/16EAA -1/4EAA -5/16EAA -3/8EAA
.375 øA=.63 (16mm) B=1.08 (27.5mm)
8
COLLETS
ERC COLLET SET Each ERC collet is inspected twice (0º and 180º) at 4 times diameter to guarantee the runout accuracy. The “AA grade” is marked on only those collets that pass the inspection process for accuracy. The ERC COLLET SET contains all the common collets to cover entire clamping range.
NEW
Guaranteed Max Runout
8º
AT COLLET NOSE 3μm at end of test bar 1 μm
.00004"
.00012"
4d
All BIG Collets are AA Grade and inspected twice for accuracy
B
MEGA ER32
SET CONTENTS Catalog Number
Clamping Range ød .108-.118 .148-.157 .217-.236 .295-.315 .376-.394 .453-.472 .531-.551 .610-.630 .690-.709 .768-.787
Catalog Number
Number of Collets
Case Size (LxWxH)
Corresponding Chuck Model
ERC32-3AA
12.20 x 10.24 x 2.95 (310mm x 260mm x 75mm)
NEW
SERC32AA-19
19
MEGAER32
-4AA -6AA -8AA
Conventional DIN collets have a clamping range of 1mm/ø. Never use ERC collets for more than .020/ø (.5mm/ø) below nominal size. To maintain the accuracy of the tool assembly, do not use collets and nuts manufactured by another company with the chuck body of BIG’s MEGA ER GRIP. We cannot guarantee the accuracy statement for our collets if they are assembled on the chuck body of another manufacturer. ! CAUTION • BIG’s ERC collets have a maximum clamping capacity of .020/ø (.5mm/ø) • To obtain the best runout accuracy and rigidity, ERC collets for smaller tools have a reduced clamping range • For best results, users should avoid clamping tools with shank diameters less than the recommended clamping range • Provided with a polypropylene case
-10AA -12AA -14AA -16AA -18AA -20AA
ERC32-1/8EAA
.125 .188 .250 .312 .375 .500 .563 .625 .750
-3/16EAA -1/4EAA -5/16EAA -3/8EAA -1/2EAA -9/16EAA -5/8EAA -3/4EAA
øA=1.26 (32mm) B=1.58 (40mm)
9
COLLET CHUCKS BIG CAPTO TOOLING, C4
MEGA MICRO CHUCK CLAMPING RANGE: ø.018"-.238" (ø.45-6.05mm) For Micro Drill & End Mill Applications
MAX 35,000 RPM
HIGHER RIGIDITY
COOLANT
THROUGH
L
H 2
H 1
G
5º
L 1
Catalog Number
Max RPM
Weight (lbs.)
ød
øD
L
L 1
H 1
H 2
G
Collet
Nut
Wrench
.018-.125
C4-MEGA3S-60T -MEGA6S-60T -MEGA6S-90T
.394 2.36 1.38
.87
1.50 M4 P0.7 NBC3S-
MGN3S MGR10
35,000 30,000 22,000
.7 .7 .9
2.36 1.38 3.54 2.56
1.85 1.89
.018-.238
.551
1.10
M7 P0.75 NBC6S-
MGN6S MGR14
• MEGA MICRO NUT is included; collet and wrench must be ordered separately • Weight includes nut but not collet • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance; when using, slowly ramp up to the appropriate speed starting from slow speeds
MEGA NEW BABY CHUCK CLAMPING RANGE: ø.010"-.787" (ø.25-20mm) For Drills, Reamers, Taps & Finishing End Mills
MAX 35,000 RPM
COOLANT
THROUGH
H Max L
L 1
H
Adjusting Screw (Must be Ordered Separately)
Catalog Number
Weight (lbs.)
ød
øD
L
L 1
H
H Max
Collet
Nut
Wrench Max RPM
.9
.010-.236 .020-.315
C4-MEGA6N-75 -MEGA8N-75
.787 .984
2.95 2.95 1.97 2.95 1.97 2.95 2.17 2.36
1.89
.91-1.69
2.72 2.72 1.73 2.72 1.73 2.52 1.89 2.09
MGN6 MGN8
MGR20 30,000 MGR25 30,000
NBC6- NBC8-
1.93 1.02-1.77
1.1 1.1 1.3 1.1 1.5 1.5 1.8
1.10
1.73
33,000 30,000 30,000 28,000
-MEGA10N-50
.059-.394
1.181
MGN10 MGR30
NBC10-
2.05 1.50-1.89
-75
1.14 2.13
1.73 2.52
-MEGA13N-50
.098-.512
1.378
MGN13 MGR35
NBC13-
-75
.098-.630 .098-.787
1.654 1.811
— 1.89 — 2.09
MGN16 MGR42 30,000 MGN20 MGR46 25,000
NBC16- NBC20-
-MEGA16N-55 -MEGA20N-60
• MEGA NEW BABY NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance;
when using, slowly ramp up to the appropriate speed starting from slow speeds • “H” dimension is the Max tool shank length that can be inserted into the holder • Adjusting screws cannot be used with models marked
10
COLLET & MILLING CHUCKS BIG CAPTO TOOLING, C4
MEGA E CHUCK CLAMPING RANGE: ø.125"-.500" (ø3-12mm) Exclusively for High Speed Finish End Milling
MAX 35,000 RPM
COOLANT
THROUGH
L 1 H Max L
H
Catalog Number
H Max
Weight (lbs.)
ød
øD øD 1
L
L 1
H
Collet
Nut
Wrench Max RPM
.125-.250 (3-6mm) .125-.250 (3-8mm) .125-.375 (3-10mm) .125-.500 (3-12mm)
.9
.984
1.02
1.97
.98
1.73
1.73 MEC6-
MEN6 MGR25 35,000
C4-MEGA6E-50
1.181
1.22
1.97
1.10
1.73
1.73 MEC8-
MEN8 MGR30 35,000
1.1
-MEGA8E-50
1.378
1.46
2.17
1.34
1.93
1.93 MEC10-
MEN10 MGR35 30,000
1.1
-MEGA10E-55
1.654
— 2.36
— 1.97
1.97 MEC13-
MEN13 MGR42 25,000
1.3
-MEGA13E-60
• MEGA E NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance; when using, slowly ramp up to the appropriate speed starting from slow speeds
• “H” indicates the adjustment length with an adjusting screw • Adjusting screws cannot be used with models marked
MEGA DOUBLE POWER CHUCK CLAMPING RANGE: ø16-20mm For Heavy Duty End Milling
COOLANT
MAX 30,000 RPM
THROUGH
L
L 1
E
H Max
Catalog Number
Min Clamping Length E
Weight (lbs.)
L
L 1
H
ød
øD
øD 1
Wrench
16mm 20mm
C4-MEGA16D-70 -MEGA20D-65
1.811 1.969
1.850 2.008
2.756 2.559
— 2.520 — 2.323
1.969 2.008
MGR46L MGR50L
1.8 1.8
• Wrench must be ordered separately • Jet-through type provides coolant form the chuck nose, thus tools with oil holes cannot be used
11
MODULAR HOLDERS BIG CAPTO TOOLING, C4
CKB SHANK
COOLANT
THROUGH
L
CKB
X (Bore Depth)
Catalog Number
Weight (lbs.)
CK
øD
L
X
C4-CKB1-48
CKB1 CKB2 CKB3 CKB4
.748 .945
1.890 1.772 1.575 1.299
2.165 2.165 2.244 2.441
.9 .9
-CKB2-45 -CKB3-40 -CKB4-33
1.220 1.535
1.1 1.1
• X dimensions on the table are reference figures when EWN/EWE/SW head is mounted • Center through coolant supply is available
Integral Versions Available
Rough Boring Head
EWN Finish Boring Head Boring Range: ø1.614"-2.913" Multifunctional and balance optimized for highest efficiency.
Extension/Reduction
Finish Boring Head
12
TURNING TOOLS BIG CAPTO TOOLING, C4
INTEGRAL MODEL—90º TYPE F
NEW
COOLANT
THROUGH
Right Hand
Right Hand
Right Hand
Left Hand
Left Hand
Left Hand
5º
3º
27º
25º
F
F
F
Fig. 1
Fig. 2
Fig. 3
Entering Angle
Catalog Number
Clamp Piece
Weight (lbs.)
Hand
Fig.
L
F
Insert
C4 -DCLNR-27050-12 -DCLNL-27050-12 -DDJNR-27055-15 -DDJNL-27055-15 -SVQBR-27055-16 -SVQBL-27055-16
NEW NEW NEW NEW NEW NEW
R L R L R L
CN1204 Rhombic 80º
95º
1
1.969
1.06
CP2
1.0
DN1504* (DN1506) Rhombic 55º
93º
2
2.165
1.06
CP2
.9
VB1604* VC1604** Rhombic 35º
117.5º
3
2.165
1.06
M3.5***
.9
*Carbide shim for 4.76mm thick DIN1504 insert is included as standard, in case of DN1506 insert (thickness of 6.35mm), please replace the standard carbide shim with DNS1506 (option) **VB1604 and VC1604 inserts are suitable ***M3.5 is screw-on type • Wrench and inserts must be ordered separately
Right Hand
Right Hand
Counterclockwise
Counterclockwise
Left Hand
Left Hand
Clockwise
Clockwise
13
TURNING TOOLS BIG CAPTO TOOLING, C4
SQUARE HOLDER—90º TYPE
NEW
COOLANT
THROUGH
Right Hand
20mm
Interference Diameter ø3.15
2.13
Catalog Number
Weight (lbs.)
Hand
Left Hand
NEW NEW
C4-90-BH20R-2854
R L
2.1
-BH20L-2854
SQUARE HOLDER—180º TYPE
NEW
Right Hand
Left Hand
COOLANT
THROUGH
Catalog Number
Weight (lbs.)
Hand
C4-180-BH20R-2265
NEW NEW
R L
1.9
-BH20L-2265
Interference Diameter ø2.75
.79
.87
14
TURNING TOOLS BIG CAPTO TOOLING, C4
BORING BAR HOLDER CLAMPING RANGE: ø6-20mm
NEW
COOLANT
L
L 1 L 2 H
THROUGH
G
Weight (lbs.)
Clamp Screw G
Catalog Number
ød
øD
L
L 1
L 2
H
C4-BSL6-40
6mm 8mm
NEW NEW NEW NEW NEW NEW
.906 .984
.20
.35
M5P0.8
.7 .7 .7 .9
-BSL8-40 -BSL10-40 -BSL12-45 -BSL16-50 -BSL20-60
1.57
.91
.24
.39
M6P1.0
10mm 12mm 16mm 20mm
1.142 1.339 1.575 1.969
1.77 1.97 2.36
.31 .39 .47
.47 .55 .59
1.10 1.30 1.69
M8P1.0
1.1 1.6
M10P1.25
BSL SPARE PARTS
Catalog Number
SIDE-THROUGH
Plug A
Plug B
BSL6
M4xP0.7
BSL8 BSL10 BSL12 BSL16 BSL20
M5xP0.8
M5P0.8
Plug A
M6xP1.0
• Plug A and Plug B are included • Botton-head bolt with models marked
CENTER-THROUGH
Plug B
15
BASIC ARBOR
SMART DAMPER TURNING ANTI-VIBRATION BORING BAR Integrated Damping System Unprecedented machining depths without chatter is made possible with this heavyweight,
COOLANT
THROUGH
strengthened dynamic damper. • Machining Dia.: ø1.58 or more • Depth: L/D ø7xd
L
L 1
G
Clamp Bolt
Cartridge
H
O-Ring
Catalog Number
Clamp Bolt (1 pc.)
O-Ring Set (2 pcs.) SDB20OR SDB20OR SDB20OR SDB20OR
Cartridge
øD
L
L 1
H
G
ST32-SDB40DP-320 ST40-SDB50DP-410 ST1.250-SDB40DP-12.5 ST1.500-SDB50DP-16
32mm 12.60 40mm 16.14
5.67 6.69 5.67 6.69
1.18 1.46 1.18 1.47
PT1/4 PT3/8
C0510 (M5×10L) C0610 (M6×10L) C0510 (M5×10L) C0610 (M6×10L)
B32- B40- B32- B40-
1.25 1.50
12.50 16.00
NPT1/4 NPT1/4
• Clamp Bolts (3 pcs.) and O-Rings (2 pcs.) are included • Cartridge must be ordered separately • Insert must be ordered separately • Designed to be capable of supplying coolant through body • Do not clamp the L 1 section, where the anti-vibration mechanism is located
NEW SIZES
L
L
L
øD Min
Fig. 1
Fig. 2
Fig. 3
Catalog Number
øD Min
Set Screw
Fig.
Insert
Hand
øD
F
L
ʿ
B32-SCLCR-22032-12
1
CC1204 TC1102 TP1604 DC11T3 CC1204 TC1102 TP1604 DC11T3
95º
S5S-20IP S2.5S-7IP
-STUCR-22032-11 -STUPR-22032-16 -SDUCR-22032-11
NEW
2
Right Hand
1.57
1.26
.87
1.26
93º
S4S-15IP
3 1
B40-SCLCR-27032-12
95º
S5S-20IP S2.5S-7IP
-STUCR-27032-11 -STUPR-27032-16 -SDUCR-27032-11
NEW
2
Right Hand
1.97
1.57
1.06
1.26
93º
S4S-15IP
3
• A single chip clamping screw is included with each cartridge • Insert must be ordered separately, an ISO standard insert is fitted • Insert Clamp Screw Set (option) comprises 10 pcs. of screw and 1 pc. of wrench • Left hand models are B.T.O.; please contact BIG KAISER for details
16
FINE BORING HEADS
NEW SIZES
SMART DAMPER BORING EWN Finishing Head—Dial Readout
CKB SHANK (BCV/BBT/HSK/BIG CAPTO)
SMART DAMPER EWN/EWD HEAD
COOLANT
THROUGH
L 2
L 3
L
Insert Holder
Insert Holder
CKB No.
L 1
Back Boring Minimum pilot hole diameter=B+(back boring diameter/2)
Boring
Back Boring
Catalog Number
Insert Holder
Weight (lbs.)
CK
B øD 1
Insert
øD
L
L 1
øD
L 2
L 3
10.626.131 1.260-1.654 10.626.132 1.614-2.008 10.626.133 1.970-2.362 10.626.141 1.614-2.162 10.626.142 1.969-2.480 10.626.143 2.402-2.913 10.626.151 2.087-2.756 10.626.152 2.559-3.228 10.626.153 3.070-3.740 10.626.161 2.677-3.937 10.626.162 3.700-4.960 10.626.162 4.646-5.906 10.626.161 3.937-6.024 10.626.162 4.961-7.047 10.626.163 5.906-8.000 10.626.161 3.937-6.024 10.626.162 4.961-7.047 10.626.163 5.906-8.000
— —
CKB3-EWN32EDP-160
CKB3
6.30 6.10
5.12 .98
.63 1.22
2.6
NEW
2.24-2.36
—
CKB4-EWN41EDP-185
CKB4
7.28 7.13
2.40-2.48 2.64-2.91
5.98 1.14 .79 1.54
5.1
—
CKB5-EWN53EDP-210
CKB5
8.27 8.11
2.91-3.23 3.07-3.74 3.54-3.94 3.70-4.96 4.65-5.91 4.21-6.02 4.96-7.05 5.91-7.99 4.21-6.02 4.96-7.05 5.91-7.99
6.77 1.34 1.00 1.97
9.7
TC11
CKB6-EWN68EDP-240
CKB6
9.45 9.30
7.52 1.78 1.28 2.52 18.3
CKB6-EWN100EDP-240
CKB6
9.45 9.30
7.52 1.78 1.79 2.52 19.4
NEW
CKB7-EWN100EDP-240
CKB7
9.45 9.30
7.52 1.78 1.79 3.54 19.4
NEW
• The minimum boring range represents the range when insert with .016" nose radius is used • Insert must be ordered separately, the suitable size is TC11 • Designed to be capable of supplying coolant through body
.0005 " ACCURACY
.0001" Vernier Precision
17
FINE BORING HEADS
CARBIDE CYLINDRICAL INSERT HOLDER Indexable insert offered in the minimal diameter. Stable cutting achieved by the integral carbide insert holder.
NEW
L Effective Boring Depth A
Catalog Number
ød
øD
A
L
Insert
ST06W-EB4-16
NEW NEW
.157-.197 .197-.236
.63 .79
2.76 2.95
6mm
EC03
-EB5-20
Carbide tool holders
• Inserts must be ordered separately • An exclusive straight collet is required when used with a boring head
INSERTS
EC03
Catalog Number
.045
Radius
Workpiece
Grade
Material
7º
Carbon Steel, Alloy Steel
T1500A
Cermet
ECGM03X102ELA
.2
NEW
Aluminium
H1
Carbide (K10)
• Inserts are available in a packet of 10 pcs.
SCREW & WRENCH SET
Clamping Screw
Catalog Number
Insert
Carbide Bar
Screw
Wrench
S1.6S-T3-S
ST06W-EB4-16 ST06W-EB5-20
M1.6Fx2
NEW
EC03
DA-T3
NEW
S1.6S-T3
M1.6Fx2.5
18
CHAMFER MILLS
WORLD’S SMALLEST
C-CUTTER MINI—MULTI-INSERT For Front & Back Chamfering
NEW
INSERTS
CUTTING EDGE DETAILS
L
L 1
H 2 Min H 1 Min
45º
45º
No. of Inserts
Catalog Number
L
L 1
øC Min
øC Max
H 1 Min
H 2 Min
Insert
øDc
øDs
øD 1
NEW NEW
ST10-C0810-45B-15
3.071
.591
.413
.394
.291
.315
.394
.028
.126
CM03…
3
-27
3.543 1.063
ACCESSORIES
• Wrench and screw are included; inserts tip must be ordered separately
INSERTS PG. 20
C-CUTTER MINI—SINGLE INSERT For Surface Preparation
NEW
L
CUTTING EDGE DETAILS
L 1
ș
ș
H Min
Catalog Number
øDc
øDs
øD 1
L
L 1
øC Min
øC Max
H Min
Insert
ʿ
ST8-C0103-45-16
45º
.193
.315
.185
2.677
.630
.039
.118
.004
CM03…
NEW
ACCESSORIES
• Wrench and screw are included; inserts tip must be ordered separately • Centering is not possible
INSERTS PG. 20
19
CHAMFER MILLS
C-CUTTER MINI—SINGLE INSERT For Tapping Hole & Bolt Hole Available with front & back chamfering.
NEW
CUTTING EDGE DETAILS
L
45º
L 1
H 2 Min H 1 Min
45º
Catalog Number
øDc
øDs
øD1
L
L 1
øC 1 Min øC 2 Min øC Max
H 1 Min H 2 Min Offset F
Insert
ST8-CM06-45B-14
NEW
2.598 .551 3.071 1.024
.276 .315 .181
.193
.193
.248
.035
.122
.047 CM03…
NEW
-26 z
• Wrench and screws are included; inserts must be ordered separately • Items marked z indicates Long Type
TAP PILOT HOLE
BOLT HOLE
L T
H B
Tap Hole
Bolt Hole
Z
Body
ødT H T
ødB H B
Standard Long
CM06 5mm (M6)
.118 5.5mm (M5)
.110
.394
.866
Z
Z
C-CUTTER MINI INSERT
World’s Smallest Hex Insert Highly-efficient back chamfering from 5 mm starting hole diameter. 3-corner insert saves cost.
Inscribed Circle ø.130
r
øD
INSERT CLASSIFICATIONS ACP200/ACP300
Insert Clamping Screw Set
Insert
øD
r
Insert Grade
For all steel & stainless steel materials.
CM0302
.130
.008
ACP300
S1.6S-T3
NEW
• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CM0302ACP300) • 10 screws and 1 wrench are included with Insert Clamping Screw Set • It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained
Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.
20
CHAMFER MILLS
C-CUTTER MINI—SINGLE INSERT LOWER HOLE DIAMETER: ø10-27mm For Counterbore Hole Available with front & back chamfering.
NEW
Chamfering at the counterbore is achieved by utilizing the larger insert offset.
CUTTING EDGE DETAILS
L
45º
L 1
45º
45º
H 2 Min H 1 Min
H 2 Min H 1 Min
H 2 Min H 1 Min
45º
Fig. 1
Fig. 2
Fig. 3
Catalog Number
Offset Amount F Insert
Fig.
øDc
øDs
øD 1
L
L 1
øC Min øC Max H 1 Min H 2 Min
ST10-CZ06-45B-23 ST12-CZ08-45B-31 ST16-CZ10-45B-37 ST16-CZ12-45B-50 ST20-CZ14-45B-56
NEW NEW NEW NEW NEW
1
.504 .661 .799 .976
.394 .472
.240 .335 .413 .531 .610
3.346
.906
.394 .433 .571 .551 .669
.472 .630 .768 .945
.039
.150
.132 .163 .193 .222 .242
CM04…
4.094 1.220 4.370 1.457 4.882 1.969 5.472 2.205
2
.020
.248
CM05…
.630
3
.012
.472
CM10…
1.094
.787
1.063
• Wrench and screws are included; inserts must be ordered separately
ACCESSORIES
INSERTS PG. 22
COUNTERBORE
H
Z
Counterbore
Cutter Size
ød B
z
ødz
Hz
CZ06 CZ08 CZ10 CZ12 CZ14
6.6mm (M6) 9mm (M8) 11mm (M10) 14mm (M12) 16mm (M14)
11mm (M6) 14mm (M8)
.130 .193 .193 .370 .370
.669 .906
17.5mm (M10) 20mm (M12) 23mm (M14)
1.142 1.457 1.693
Z
21
CHAMFER MILLS
C-CUTTER MINI INSERTS
45º
r
øD
øD
r
r
øD
Fig. 1
Fig. 2
Fig. 3
World’s Smallest Hex Insert Highly-efficient back chamfering from 6mm starting hole diameter. 3-corner insert saves cost.
SE (SHARP EDGE) TYPE Sharp edge prevents burrs. Recommended for stainless steel & mild steel.
Inscribed Circle ø.156
Insert Grade
Insert Model
Nose Radius
Insert Clamping Screw Set
Fig.
øD
ACP200
ACP300
DS20
CM0402 CM0502
1
.156
.008
—
—
S2SS-T6
z
—
z
z
S2TS-T6
2
.197
.008
CM0502SE
—
z
z
CM10C1
— —
z
z
3
.394
.008
S4S-T15
CM10C1SE
—
z
• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CM0402ACP200) • 10 screws and 1 wrench are included with Insert Clamping Screw Set • It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained • SE in the Insert Model means Sharp Edge Type
INSERT CLASSIFICATIONS ACP200/ACP300
DS20
For all steel & stainless steel materials.
For aluminum & /non-ferrous materials.
Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.
DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.
22
CHAMFER MILLS
C-CENTERING CUTTER—3 INSERT
NEW
COOLANT
Hole Chamfering Chamfering
THROUGH
Immediate Evacuation of Chips with Coolant Supply By providing coolant holes, it is possible to cool the cutting edge and immediately discharge the chips.
125
35
45º
H Min
Catalog Number
øD
øC Min
øC Max
H Min
Insert
ST32-CN1433-45-125
1.339
.551
1.299
.024
CN0906
NEW
• Wrench and screw are included; inserts tip is must be ordered separately • Centering is not possible
Insert Grade
Catalog Number
Insert Clamping Screw Set
øD
NEW
ACZ150
ACM250F
CN0906
S4S-15IP
.375
z
z
• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CN0906-ACZ150) • 10 screws and 1 wrench are included with Insert Clamping Screw Set • It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained
CENTERING MICRO CUTTING DATA
This table is a guideline for selecting cutting parameters. Because it depends on the state of machine and work, please adjust in a timely manner. During chamfering of cross feed, dry cutting (including air blow) is recommended. However, when severe welding occurs on the cutting edge such as aluminum processing, please use water-soluble cutting oil.
Cutting Speed Vc (m/min)
Feed per Tooth fz (mm/flute)
Workpiece Material
Unalloyed Steel, Carbon Steel, Alloy Steel
50-150 50-120 70-200 100-300
Stainless Steel
.002-.008
Cast Iron/Ductile Cast Iron Aluminum/Non-ferrous
23
BIG KAISER Precision Tooling Inc. A Member of the BIG DAISHOWA Group 2600 Huntington Blvd | Hoffman Estates, IL 60192 | P: (224) 770-2999 | F: (224) 770-2997 | bigkaiser@us.bigkaiser.com | www.bigkaiser.com
12/2018 © Copyright 2018 BIG KAISER
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